high temperature sintered powder metal filter

Sintered powder metal filters

Sintered powder metal filters are crafted from compressed and sintered metal powders, forming a porous structure. Porosity: 28%-50% Permeability: 0.02-20L/cm²minPa Pressure Resistance: 0.5Mpa Temperature Resistance: Less than 280℃

Personalized customization:

Whether choosing from these specifications or presenting your unique requirements, Lvyuan ensures a tailored approach to meet your specific needs.

After-Sales Service and Warranty:

We offer comprehensive after-sales services, including installation guidance and technical support. Our products also come with a specified warranty period to ensure a worry-free experience for our customers.

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Material option

Sintered powder metal filters are crafted from compressed and sintered metal powders, forming a porous structure. The choice of material depends on the application.

Stainless Steel: ss 304/316 Excellent corrosion resistance and high strength.

Bronze has good corrosion resistance and spark resistance.

Nickel alloys (e.g., Inconel): high temperature and corrosion resistance.

Tungsten: high density, wear resistance.

Copper: has good thermal and electrical conductivity.

Titanium: is lightweight and corrosion-resistant.

Molybdenum: high-temperature resistance, mechanical strength.

Iron alloys: have balanced properties, including strength and cost-effectiveness.

Shape Design Style:

Explore various design styles tailored to your application's needs.

• Disc

• Tube

• Metal filter cartridge

• Plate

• Porous Metal Sheet

• Cup

Custom Sintered Powder Metal Filters

Filter Precision: 0.45um-100um

Porosity: 28-50%

Permeability: 0.02-20L/cm2minPa

Compressive Strength: 0.8 MPa

Temperature Resistance: 280 °C (moisture) Operating Pressure Difference: <0.6 Mpa

Specifications: Diameter: Ф22mm, Ф30mm, Ф50mm, Ф60mm, Ф80mm, Ф100mm, Ф120mm Length: L125, L250, L300, L500, L600, L750, L1000 (customizable)

Thickness: Above 1mm (other specifications available upon request)

If you are interested in OEM sintered powder metal filters, kindly send us an inquiry with detailed requirements. This will enable us to recommend the most suitable sintered powder metal filters and provide optimal solutions tailored to your specific needs.

Customize sintered powder metal filters with your ideas, and contact us today!

Advantages of Sintered Powder Metal Filters

High Filtration Efficiency

Sintered powder metal filters offer excellent filtration efficiency, effectively removing particles and impurities from the process fluid. The controlled porosity and fine pores contribute to superior filtration performance.

Versatility in Pore Size and Distribution

The manufacturing process allows for precise control over pore size and distribution. This versatility enables the customization of filters to meet specific filtration requirements for different applications.

Uniform and Consistent Pore Structure

Sintered powder metal filters exhibit a uniform and consistent pore structure throughout the filter media. This uniformity ensures reliable and predictable filtration performance over time.

Wide Range of Materials

These filters can be manufactured from a variety of metal powders, including stainless steel, bronze, nickel alloys, and more. The choice of material allows for tailoring filters to meet the chemical compatibility and temperature requirements of diverse applications.

Durable and Long-Lasting

Sintered powder metal filters are known for their durability and extended operational life. The sintering process results in a robust and integrated structure that can withstand challenging conditions, reducing the need for frequent replacements.

Resistance to Harsh Chemicals

Depending on the material selected, sintered powder metal filters can offer resistance to corrosive chemicals. This makes them suitable for applications in industries where exposure to aggressive substances is common.

Temperature Resistance

Many materials used in sintered powder metal filters, such as stainless steel and nickel alloys, exhibit high-temperature resistance. This makes them suitable for applications involving elevated temperatures and thermal cycling.

High Strength and Mechanical Stability

Sintered powder metal filters provide high mechanical strength, ensuring stability under varying pressure conditions. This strength contributes to the filter's ability to withstand mechanical stresses during filtration processes.

Ease of Cleaning and Regeneration

The structure of sintered powder metal filters allows for easy cleaning and regeneration. This feature is advantageous for applications where periodic maintenance is required to restore filtration efficiency.

Customization for Specific Applications

Sintered powder metal filters can be customized to meet the unique requirements of different applications. This includes tailoring pore size, geometry, and other parameters to optimize filtration performance.

Reduced Footprint

The compact design of sintered powder metal filters allows for efficient use of space in filtration systems, making them suitable for applications where a smaller footprint is essential.

How to Customize Sintered Powder Metal Filters from Lvyuan

Customizing sintered powder metal filters involves tailoring various parameters to meet specific requirements for a particular application. Here's a step-by-step guide on how to customize sintered powder metal filters:

01. Define Application Requirements

Clearly outline the filtration needs and challenges of your application. Consider factors such as filtration accuracy, temperature and pressure conditions, chemical compatibility, and the type of contaminants to be filtered.

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02. Material Selection

Choose the appropriate material for the sintered powder metal filter based on the application's demands. Common materials include stainless steel (e.g., 316L, 304L), bronze, Inconel®, nickel, monel®, titanium, and others. Select a material that offers the required corrosion resistance and temperature stability.

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03. Pore Size and Micron Rating

Determine the desired pore size and micron rating based on the particles you need to filter. This is a critical parameter that influences the filtration efficiency of the sintered filter.

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04. Shape and Configuration

Select the shape and configuration of the sintered filter based on your equipment and installation requirements. Common shapes include discs, tubes, metal filter cartridges, plates, porous metal sheets, and cups.

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05. Flow Rate

Consider the required flow rate for your application. The design and structure of the sintered filter should accommodate the desired flow without compromising filtration efficiency.

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06. Filter Media Compatibility

Choose a filter media that is compatible with the substances being filtered. Different filter media may be suitable for various applications, such as liquids, gases, or specific chemicals.

07. Consult with Experts

Engage with experienced engineers or filtration experts. Discuss your application details and specifications with professionals who can provide valuable insights and recommendations for customizing the sintered powder metal filter.

08. Request Samples or Prototypes

Before full-scale production, consider requesting samples or prototypes of the customized sintered filter. This allows you to test its performance in your specific application and make any necessary adjustments.

09. Quality Control and Testing

Implement stringent quality control measures during the manufacturing process. Ensure that the customized sintered powder metal filters undergo thorough testing to verify their performance and adherence to specifications.

10. Finalize Production and Delivery

Once satisfied with the customization and testing phases, finalize the production of the customized sintered filters. Coordinate with the manufacturer to ensure timely delivery and installation in your system.

We’ve got answers.

Browse some answers to our most common questions, or you can drop us a line to ask something else.

See all FAQs

Sintered Metal Filter

How can I select the right industrial sintered filter cartridge for my application?

Consult with the manufacturer or supplier, providing details about your specific requirements, such as filtration needs, operating conditions, and industry standards, to receive guidance on selecting the most suitable cartridge for your application.

How often should industrial sintered metal filter cartridges be replaced?

The replacement frequency depends on the operating conditions and the level of contaminants in the process. Regular inspection and monitoring help determine the optimal replacement schedule.

Can industrial sintered metal filter cartridges be customized?

Yes, these cartridges can be customized in terms of dimensions, filtration ratings, materials, and end connections to suit the specific needs of different industrial processes.

How often should industrial-sintered metal filter cartridges be replaced?

The replacement frequency depends on the operating conditions and the level of contaminants in the process. Regular inspection and monitoring help determine the optimal replacement schedule.

Are industrial sintered metal filter cartridges environmentally friendly?

Yes, these cartridges are environmentally friendly due to their reusability and longer lifespan, contributing to reduced waste generation compared to disposable filters.

In which industries are industrial sintered metal filter cartridges commonly used?

These cartridges find applications in petrochemicals, pharmaceuticals, water treatment, food processing, automotive, aerospace, and many other industries where precise and reliable filtration is essential.

What is the temperature range that industrial sintered metal filter cartridges can handle?

The temperature range varies based on the material used, but they can typically withstand temperatures from -200°C to 1000°C or even higher for certain alloys.

What is an industrial sintered metal filter cartridge?

An industrial sintered filter cartridge is a filtration component made through a sintering process, combining metal powders to create a porous structure. These cartridges are designed for industrial applications to remove contaminants from liquids and gases.

What materials are commonly used in industrial-sintered metal filter cartridges?

Common materials include stainless steel (304, 316, and 316L), bronze, Inconel, Monel, titanium, and other alloys, depending on the specific requirements of the application.

What are the key advantages of using industrial-sintered metal filter cartridges?

Advantages include high filtration efficiency, durability, wide temperature resistance, chemical compatibility, customization options, high flow rates, ease of cleaning, and versatility across various industries.

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