Customized Sintered Metal Filter to Suit Your Requirements

At Lvyuan, we specialize in the design and production of high-performance sintered metal filters and filter materials, catering to diverse industries. Our extensive range includes sintered metal fiber felt, multi-layer sintered wire mesh, stainless steel sintered filters, porous metal filters, and specific materials like nickel filters.

Our products have earned widespread acclaim, becoming the trusted choice for leading industrial players in sectors such as petrochemicals, fine chemicals, water treatment, pulp and paper manufacturing, automotive, food and beverage, and metal processing. Leveraging our independence, experience, and expertise, Lvyuan stands ready to offer unbiased advice and tailored sintering solutions to meet your unique needs.

What sets Lvyuan apart is the superior performance of our sintered filters compared to ordinary metal-woven mesh. Expect excellent strength, an extended service life, and impressive corrosion resistance. Moreover, our commitment to customization allows us to provide filters in various sizes, materials, and layered configurations, ensuring they align precisely with your specifications.

To begin the process, simply share details such as your media type, flow requirements, filtration accuracy, and material preferences. If you have a specific brand in mind, like Mott, GKN, or Norman sintered metal filter, let us know. Lvyuan is equipped to deliver a prompt and competitive quote tailored to your needs.

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Sintered metal filter

metal-powder-filter

Sintered powder metal filters

Sintered powder metal filters are crafted from compressed and sintered metal powders, forming a porous structure. Porosity: 28%-50% Permeability: 0.02-20L/cm²minPa Pressure Resistance: 0.5Mpa Temperature Resistance: Less than 280℃

Sintered powder metal filters

sintered-mesh-filter-cartridge

Sintered wire mesh filter

Benefit from outstanding high-pressure resistance and consistent filtration efficiency with Lvyuan's sintered metal mesh. Our sintered wire mesh finds versatile applications in diffuser screens, centrifuges, breather vents, fluidized beds, chromatography, polymer processing, petrochemical industries, hydraulic filters, and more.

Sintered wire mesh filter

sintered-stainless-steel-filter

stainless steel filter water

Lvyuan’s sintered stainless steel filter stands as a pivotal filtration element crafted through a meticulous sintering process, with stainless steel serving as the core material.

stainless steel filter water

pleated-stainless-steel-filter-cartridge

Stainless steel pleated filter cartridge

Lvyuan Stainless Steel Pleat Filter Cartridge constructed from high-quality SS 304 or SS 316L material, this filter exhibits exceptional resistance to high temperatures and rust.

Stainless steel pleated filter cartridge

titanium-sintered-filter

Sintered titanium filter

Discover the efficiency and versatility of Lvyuan's sintered titanium filters, offering an optimal solution for diverse applications, including water treatment, gas diffusion, chemical experiments, and pharmaceutical processes.

Sintered titanium filter

Metal-Fiber-Sintered-Felt-filters

Sintered felt filter cartridge

Lvyuan sintered felt filter cartridge is processed using stainless steel fiber sintered felt, with the standard material being 316L. The finished felt is formed by different pore size layers to create a gradient density, allowing for controlled high filtration precision and dirt holding capacity.

Sintered felt filter cartridge

sintered-porous-filter-disc

Sintered Porous Metal Filter Disc

Discover the epitome of precision filtration with our Sintered Porous Filter Discs at Lvyuan. As a leading provider of filtration solutions, we take pride in offering high-performance filter discs designed to meet the most stringent industrial requirements.

Sintered Porous Metal Filter Disc

sintered-felf-filter-cartridge

Stainless steel perforated filter

Lvyuan stainless steel Perforated filter is a new type of filter material processed by combining perforated plates with several layers of square mesh (or dense mesh) through sintering.

Stainless steel perforated filter

Sintered Metal Filter Advantages

Sintered metal filter offer high filtration efficiency, strength, and durability. With resistance to temperature and corrosion, uniform pore structure, customizable ratings, and low maintenance, they provide versatility in applications, chemical compatibility, and suitability for harsh environments, making them a reliable choice for precise and efficient filtration.

Our sintered metal filter boasts user-friendly characteristics, allowing for easy forming, machining, welding, and cleaning.

With a filtration accuracy spanning from 0.2 to 1000 microns, these filters offer adaptability to diverse precision requirements.

Their high strength not only facilitates efficient cleaning but also ensures repeated use, contributing to cost-effectiveness.

We provide custom services encompassing a wide range of materials and dimensions, tailoring the filters to your specific needs.

Operating seamlessly in environments ranging from -200°C to 650°C and resisting corrosion from acids and alkalis, these filters stand as reliable solutions for demanding industrial applications.

Lvyuan: Your Leading Sintered Metal Filter manufacturer

Lvyuan sintered metal filter encompass a diverse range, including metal powder filters, sintered mesh filters, and sintered metal fiber felt filters. Additionally, we offer replacement sintered filter cartridges compatible with various other brands. Whether you require OEM specifications or custom dimensions, Lvyuan is dedicated to providing exacting filters with high filtration efficiency. Our sintered raw materials are crafted to meet your unique filtration needs, all at a competitive price point.

Has Obvious Advantages

When compared to other types of metal filter cartridges, Lvyuan sintered filter cartridges stand out with distinct advantages. Renowned for their exceptional strength, durability, and reusability, these filters demonstrate resilience as their mesh remains intact and unbroken even under challenging conditions. Opting for our sintered metal filter ensures a prolonged usage period without the need for frequent replacements.

Provide Customized Services

Tailoring our solutions to your specific requirements, we offer the customization of sintered metal filter elements. Simply provide us with essential information such as shape, applications, installation structure, flow rate, pressure drop, working pressure, working temperature, and material preferences. Our team of experienced engineers will then design a custom solution, offering you a reference and choice that perfectly aligns with your filtration needs. Choose Lvyuan for a durable and reliable filtration solution tailored to your specifications.

Customize Now

Has Obvious Advantages

Provide Customized Services

Sintered Stainless Steel Filter

Lvyuan Sintered Stainless Steel Filters comprise a comprehensive range, including stainless steel sintered filter cartridges, sintered stainless steel plates, sintered stainless steel sheets, sintered stainless steel tubes, and sintered stainless steel filter discs. Fabricated from high-quality stainless steel 304 and 316, these filters ensure durability and reliability in diverse applications.

Our Sintered Stainless Steel Filters from Lvyuan are characterized by their exceptional filtering efficiency and extended service life. They find widespread use in both liquid and gas filtration applications. The filtering accuracy of our stainless steel sintered filter cartridges spans from 0.5 microns to 300 microns, catering to a wide range of filtration needs. These filters operate efficiently across temperatures ranging from -200°C to 1000°C, offering a versatile solution for various industrial environments. Choose Lvyuan for stainless steel sintered filters that deliver superior performance and durability.

stainless steel sintered filter cartridge

Production Processing of Sintered Metal Filter at Lvyuan

Lvyuan sintered metal filters undergo a meticulous production process, employing advanced techniques such as rolling, pressurizing, and vacuum sintering to achieve a product characterized by uniform pore size and consistent permeability.

Excellent production quality

At Lvyuan, our commitment to excellence in the production of sintered wire mesh ensures that each filter meets the highest standards of quality and performance.

The production journey begins with the uniform rolling of woven wire mesh, ensuring optimal contact at the cross-points of each layer. This meticulous rolling process sets the foundation for the subsequent stages.

Next, one or more layers of the rolled wire mesh are placed inside a high-temperature furnace under mechanical pressure. The furnace, filled with specific inert gases, creates the ideal conditions for the "sintering" process to take place. As the temperature reaches a critical point, the sintered wire mesh materializes.

Controlling the cooling process is a crucial step in achieving the desired rigidity, ensuring that wires and layers bond together seamlessly. The result is a sintered wire mesh with distinct layers serving various purposes – some dedicated to fine filtration, while others provide protection and reinforcement.

The versatility of our production process allows for the sintering of multiple layers of different wire mesh, enabling the customization of sintered metal filters based on specific requirements. Tailor your filters with precision in thickness, diameter, pore size, accuracy, and mechanical strength, all achieved through the artful combination of various wire mesh layers.

Lvyuan Sintered Metal Filters Classification

Lvyuan's diverse sintered mesh filters cater to various filtration needs, offering options based on different weaving techniques and materials. Each classification is designed to deliver optimal performance in specific applications, ensuring versatility and effectiveness in your filtration processes.

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Standard 5-layer Sintered Wire Mesh:

Created through the sintering process of multiple layers of plain-woven square mesh, this classification ensures a robust and reliable filtration medium.

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Sintered by Multiple Layers of Dutch-woven Square Mesh:

Achieved by sintering multiple layers of Dutch-woven square mesh, this classification offers enhanced filtration capabilities, making it suitable for a range of applications.

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Sintered by Perforated Plate with Multi-Layer Stainless Steel Wire Mesh:

This classification involves the sintering of perforated plates with multi-layer stainless steel wire mesh, providing a unique combination of strength and filtration efficiency.

Perforated Plate with Multi-Layer Sintered Metal Filter

Precision made

Our sintered metal filter, crafted with precision, combines a standard SUS304 perforated plate with multiple layers of square woven wire mesh or Dutch woven wire mesh. This innovative design maximizes the strengths of both components to create a robust and efficient filtration solution.

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Complete structure

The perforated metal plate serves as a sturdy support, imparting structural integrity to the filter. Meanwhile, the woven wire mesh layers act as the primary filtering medium, ensuring effective particle capture. This dual-layer construction enhances the overall mechanical strength of the sintered stainless steel filter.

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Has many uses

Lvyuan's stainless steel wire mesh is versatile and can be shaped into various forms, including sintered metal tubes, sintered stainless steel discs, and sintered stainless steel sheets. Its adaptability makes it an ideal choice for applications in food and beverage, water treatment, dust removal, pharmaceuticals, and chemical processing, among others.

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Quality assurance

As a testament to our commitment to quality, Lvyuan takes pride in being among the top 10 factories specializing in the production of perforated plates with multi-layer stainless steel wire mesh. Whether adhering to industry standards or custom dimensions, Lvyuan ensures the highest standards of performance and reliability in every sintered metal filter we produce.

We’ve got answers.

Browse some answers to our most common questions, or you can drop us a line to ask something else.

See all FAQs

Sintered Metal Filter

Can industrial sintered metal filter cartridges be customized?

Yes, these cartridges can be customized in terms of dimensions, filtration ratings, materials, and end connections to suit the specific needs of different industrial processes.

How often should industrial-sintered metal filter cartridges be replaced?

The replacement frequency depends on the operating conditions and the level of contaminants in the process. Regular inspection and monitoring help determine the optimal replacement schedule.

What is an industrial sintered metal filter cartridge?

An industrial sintered filter cartridge is a filtration component made through a sintering process, combining metal powders to create a porous structure. These cartridges are designed for industrial applications to remove contaminants from liquids and gases.

What materials are commonly used in industrial-sintered metal filter cartridges?

Common materials include stainless steel (304, 316, and 316L), bronze, Inconel, Monel, titanium, and other alloys, depending on the specific requirements of the application.

What are the key advantages of using industrial-sintered metal filter cartridges?

Advantages include high filtration efficiency, durability, wide temperature resistance, chemical compatibility, customization options, high flow rates, ease of cleaning, and versatility across various industries.

In which industries are industrial sintered metal filter cartridges commonly used?

These cartridges find applications in petrochemicals, pharmaceuticals, water treatment, food processing, automotive, aerospace, and many other industries where precise and reliable filtration is essential.

What is the temperature range that industrial sintered metal filter cartridges can handle?

The temperature range varies based on the material used, but they can typically withstand temperatures from -200°C to 1000°C or even higher for certain alloys.

How often should industrial sintered metal filter cartridges be replaced?

The replacement frequency depends on the operating conditions and the level of contaminants in the process. Regular inspection and monitoring help determine the optimal replacement schedule.

Are industrial sintered metal filter cartridges environmentally friendly?

Yes, these cartridges are environmentally friendly due to their reusability and longer lifespan, contributing to reduced waste generation compared to disposable filters.

What is the cleaning process for industrial sintered metal filter cartridges?

Cleaning methods include backwashing, ultrasonic cleaning, chemical cleaning, or a combination of these, depending on the type of contaminants and the cartridge material.

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Lvyuan

What sets us apart from other porous filter suppliers is our unwavering commitment to producing products that are not only of superior quality but also budget-friendly. We strive to establish trust with our customers by delivering affordable solutions without compromising on excellence. About Lvyuan

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