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Lvyuan

Sintered PE Filter

Lvyuan Sintered polyethylene PE pipe or plate can be used for vacuum filtration, pressure filtration or gravity filtration.

Working temperature

UHMWPE 80°C, PA120°C

Working pressure

0.1MPa-0.6MPa

Filtration accuracy

0.2um to 200um

Personalized customization:

Whether choosing from these specifications or presenting your unique requirements, Lvyuan ensures a tailored approach to meet your specific needs.

After-Sales Service and Warranty:

We offer comprehensive after-sales services, including installation guidance and technical support. Our products also come with a specified warranty period to ensure a worry-free experience for our customers.

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Product description

Lvyuan sintered pe filters use a sinter material with a molecular weight of 3 million or more. After being sieved, the pressure inside the mold with internal and external mirrors is placed in the sintering furnace at a certain temperature.

A certain sintering holding time, made from baked out, baked, and film, ultra-high-molecular-weight polyethylene has better acid and alkali resistance than ordinary polyethylene.

Below 80 °C, its acid and alkali resistance is comparable to PTFE, and its rigidity and flexibility are better than those of ordinary polyethylene. Hole forming mechanism: Similar to powder metallurgy porous materials, microspores are formed by bridging between particles.

The micro-diameter structure is a labyrinth structure with multiple holes superimposed to form the final filter aperture.

Specification

Regular size (mm):

31x12x1000, 31x20x1000, 38x20x1000, 38x18x1000, 38x20x1200, 38x20x1300, 38x20x150, 38x20x500, 38x20x400, 38x20x250, 38x20x200, 38x20x180, 38x20x150, 50x20x1000, 50x31x1000, 50x38x1000, 65x31x1000, 65x38x1000, 65x44x1000, 78x62x750

Outer diameter:

10mm, 20mm, 30mm, 40mm, 50mm, 60mm, 70mm, 80mm, 90mm, 100mm, 110mm, 120mm, 200mm, or customized by customer's request.

Inner diameter:

1.1"(28mm), or customized by customer's request.

Sintered porous PE Filter Features

01

High porosity to ensure a greater flow per unit area.

02

Smooth outer surface, impurities are not easy adhesion, back washing easy and thorough.

03

Anti-fouling ability: the small size of the filter so that impurities can’t be retained in the filter body.

04

Resistance to strong acid, alkali corrosion, resistance to organic solvents.

05

Excellent mechanical properties.

06

No particle release.

07

Wide Product range and wide scope of application.

Material of constructions

*Filter media: PE (Polyethylene)
Connector type: Flat, Insert type, thread type, Fin
*End caps: PP, M36, M30, M25, M22, M14, and M12

Performance

*Removal rating: 0,3um 0,45um 1um 3um 5um 10um 20um 30um 40um 50um*
Maximum Operating Temperature: ≤80℃
Maximum Operating Pressure: 6.0bar

Sintered Pe Filter Proper usage or Effective application

Lvyuan sintered polyethylene PE pipe or plate can be used for vacuum filtration, pressure filtration, or gravity filtration. In order to use this product well, the following points must be mastered:

01

Correct selection of filtration parameters (optimum filtration pressure difference, filtration speed, filtration area, etc.) means that a small test to determine the design parameters must be carried out in advance.

02

According to the requirements for filtration in production and the characteristics of porous PE media, the mechanical structure of the filter should be correctly designed.

03

According to the characteristics of different materials, different regeneration operation procedures should be formulated.

04

The PE Sintered Filter should be equipped with a certain volume of air bags (one air bag can be used for several filters) for back-blow slag removal and back-blow regeneration. The back-blow pipeline should be thicker and the back-blow valve Ball valves or cocks should be used, the blowback speed should be fast, and the blowing time should not be long, generally no more than 1 second, otherwise the compressed air will be wasted.

05

There must be certain operating procedures during use, especially at least 5–10 minutes of low-pressure (0.3-05) kg/s filtration at the start-up stage. It is forbidden to reach the normal operating pressure as soon as it is started; otherwise, the capillary pores will be blocked too quickly, which will significantly reduce productivity.

Size chart

Existing sizes as follows (micron rate and joints can be customized)
	OD(mm)	ID(mm)	L(mm)		OD(mm)	ID(mm)	L(mm)		OD(mm)	ID(mm)	L(mm)
01	14	10	11	19	35.7	6	114	37	78	60	750
02	15.9	9.7	30	20	38	20	1000	38	78	64	1200
03	16.6	12.6	17.4	21	38	25	1000	39	78	70	1000
04	18	10	67.5	22	40	33	1000	40	80	69	1000
05	19	15	450	23	45.5	39	96	41	100	80	1000
06	19.5	12.5	2000	24	47	33	1200	42	118	83	1030
07	20	10	1000	25	50	20	200	43	125	105	600
08	20	16.5	211	26	50	35	1000	44	125	105	900
09	20	16.5	1000	27	50	38	1000	45	142	100	1000
10	25.4	19	1100	28	50	40	1000	46	142	120	1000
11	26	16	350	29	57	43	1200	47	150	125	1000
12	27	22	120	30	60	35	1000	48	165	125	1000
13	30	15	1000	31	61	50	70.5	49	180	150	1000
14	30	20	1000	32	63	35	1000	50	195	155	1000
15	30	24	70	33	63	55	254	51	200	160	1000
16	31.5	10.5	500	34	65	35	1000	52	240	210	1000
17	32.6	25	60.5	35	70	58	500	53	300	270	1000
18	34	27	28	36	70	56	1200

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Browse some answers to our most common questions, or you can drop us a line to ask something else.

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Porous Plastic Filter

In what industries are sintered porous filter discs commonly used?

They are widely used in industries such as petrochemicals, pharmaceuticals, water treatment, food and beverage, automotive, and more, owing to their versatility and effective filtration capabilities.

How are sintered plastic porous filters manufactured?

Sintered plastic porous filters are manufactured through a process of molding, sintering, and machining. This involves compacting the polymer particles into a desired shape, heating them to a specific temperature to fuse the particles together, and then machining the filter to achieve the desired dimensions and surface finish.

How to Calculate Filter Porosity?

Filter porosity is classified into three major types: Primary Porosity, Secondary Porosity, and Effective Porosity. The calculation involves determining the ratio of the volume of gaps in the filter to the total volume, expressed as a percentage.

Porosity = (Volume of Empty Gaps/Total Volume of Filter) x 100

Other methods include:

• Direct Methods: Calculate the entire volume of the porous filter and the volume of a skeletal filter (without pores) to find the porosity.

• Computed Methods: Use modern computer technology to obtain a 3D image of a porous filter and employ defect analysis techniques.

• Water Evaporation Technique: Calculate porosity by determining the difference in weight between the saturated filter in water and the dried filter.

What are the benefits of using sintered plastic porous filters?

Sintered plastic porous filters offer several advantages, including chemical resistance, high temperature resistance, compatibility with a wide range of fluids, uniform pore size distribution, and excellent filtration efficiency.

Can sintered porous filter discs withstand high temperatures?

Yes, depending on the material selected (e.g., stainless steel or nickel alloys), sintered porous filter discs can withstand high temperatures, making them suitable for applications involving elevated temperatures.

What pore sizes are available for sintered plastic porous filters?

Sintered plastic porous filters are available in a wide range of pore sizes, typically ranging from submicron to several hundred microns, allowing for precise control of filtration performance and particle retention.