Case Study: Titanium Rod Filter for Thai Customer
Product: 60x300mm Titanium Rod Filter
Filtration Accuracy: 0.45 microns
Thread Size: M20
Quantity: 300 pieces
Customer Location: Thailand
Background
A customer from Thailand, involved in the chemical processing industry, approached us with a specific filtration requirement for their production process. They needed high-quality filters to ensure precision and reliability in filtering fine particles from harsh chemicals. After evaluating various materials and specifications, they chose our 60*300mm titanium rod filters with an ultra-fine filtration accuracy of 0.45 microns.
Requirements
Material: The customer required a titanium filter due to its exceptional corrosion resistance, especially in harsh environments with aggressive chemicals.
Filtration Accuracy: A precision of 0.45 microns was essential to ensure the removal of even the smallest particles, providing superior filtration efficiency and preventing contamination in their production line.
Size & Thread: The filter needed to be 60mm in diameter and 300mm in length, with a standard M20*2.5 thread for easy installation in their existing filtration system.
Solution
We worked closely with the customer to meet their exact specifications. Our experienced team fabricated the filters using high-quality titanium, ensuring they would be durable and able to withstand extreme conditions without corroding or degrading over time. The filters were custom-designed to have 0.45-micron filtration precision, allowing for reliable particle retention.
We also ensured the M20*2.5 threaded design would fit perfectly with the customer's filtration system, making the installation process smooth and efficient.
Results
After production, we delivered the 300 titanium rod filters within the agreed-upon time frame, ensuring that the customer’s operations would proceed without delay. The filters provided superior filtration performance, with the fine 0.45-micron capability effectively capturing microscopic particles that could otherwise compromise the quality of their products.
The customer reported significant improvements in the overall efficiency of their filtration system, with less downtime and a reduction in contamination rates. The titanium material proved to be highly resistant to corrosion, even in their challenging environment, ensuring the longevity of the filters and reducing maintenance costs.
Conclusion
This case demonstrates our ability to provide customized, high-performance filtration solutions tailored to the unique needs of our customers. By focusing on quality, precision, and customer satisfaction, we were able to deliver a product that exceeded expectations, helping our Thai customer enhance their operations and product quality.
Our 60*300mm titanium rod filters with 0.45-micron filtration accuracy are an excellent choice for industries requiring high durability, precision filtration, and corrosion resistance.
What is Sintered Metal Filter? Complete Guide by Lvyuan
Sintered Filter Element Manufacturing Process and Applications
Applications of Sintered Metal Filters in Manufacturing
Why Lvyuan Is the Best China Manufacturer of Sintered Metal Filters
How to Clean Sintered Metal Filters: A Comprehensive Guide
A Comprehensive Guide to Sintered Filters: Features, Production, and Benefits
Sintered mesh filters
How does a sintered mesh filter work?
Sintered mesh filters work by trapping and retaining particles within the porous structure of the mesh. The sintering process fuses the mesh layers, creating a robust filter with uniform openings that allow controlled passage of fluids while capturing contaminants.
Sintered Titanium Filters
Are Sintered Titanium Filters Reusable?
Yes, sintered titanium filters support easy cleaning, enabling reusability and minimizing operational costs over their extended lifespan.
Sintered Powder Filters
How is the filtration accuracy of sintered powder filters determined?
The filtration accuracy is determined by the pore size and micron rating of the sintered powder filter. These parameters can be customized based on the application's particle filtration requirements.
For products
What materials are used in your sintered metal filters?
We offer sintered metal filters in a range of materials, including stainless steel, bronze, nickel, and other alloys. The material selection depends on the specific requirements of the application.
Sintered Metal Filters
What temperatures can sintered metal filters withstand?
Sintered metal filters are capable of withstanding a broad temperature range, often from -200°C to 1000°C, making them suitable for applications with extreme temperature variations.
Sintered powder metal filters
Sintered powder metal filters are crafted from compressed and sintered metal powders, forming a porous structure. Porosity: 28%-50% Permeability: 0.02-20L/cm²minPa Pressure Resistance: 0.5Mpa Temperature Resistance: Less than 280℃
Bag filter housing
Bag filter housings are essential components in industrial filtration systems, designed to remove contaminants from liquids. To enhance the functionality and efficiency of bag filter housings, various features can be incorporated.
Stainless steel multi cartridge filter housing
Discover unparalleled filtration efficiency with our Stainless Steel Multi Cartridge Filter Housing – a testament to precision engineering and reliability.
Sintered wire mesh filter
Benefit from outstanding high-pressure resistance and consistent filtration efficiency with Lvyuan's sintered metal mesh. Our sintered wire mesh finds versatile applications in diffuser screens, centrifuges, breather vents, fluidized beds, chromatography, polymer processing, petrochemical industries, hydraulic filters, and more.
stainless steel filter water
Lvyuan’s sintered stainless steel filter stands as a pivotal filtration element crafted through a meticulous sintering process, with stainless steel serving as the core material.
Sanitary filter housing
This filter housing will allow you to filter large volumes of nanoemulsion with ease. Sanitary vent and drain valves permit easy venting, draining, sampling, or integrity testing operations. The new cartridge locking design features additional cut-outs for traditional half-moon portions of the Code 7 bayonet locks, enhancing clean ability and drain ability.
Stainless steel pleated filter cartridge
Lvyuan Stainless Steel Pleat Filter Cartridge constructed from high-quality SS 304 or SS 316L material, this filter exhibits exceptional resistance to high temperatures and rust.
Stainless Steel Duplex filter housing
As the manufacturer, we offer a comprehensive range of Duplex Filter Housings designed to provide efficient and reliable filtration solutions for various industrial applications.
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