Case Study: Titanium Rod Filter for Thai Customer

2024-12-02

Product: 60x300mm Titanium Rod Filter
Filtration Accuracy: 0.45 microns
Thread Size: M20
Quantity: 300 pieces
Customer Location: Thailand

 

Background

A customer from Thailand, involved in the chemical processing industry, approached us with a specific filtration requirement for their production process. They needed high-quality filters to ensure precision and reliability in filtering fine particles from harsh chemicals. After evaluating various materials and specifications, they chose our 60*300mm titanium rod filters with an ultra-fine filtration accuracy of 0.45 microns.

 

Requirements

Material: The customer required a titanium filter due to its exceptional corrosion resistance, especially in harsh environments with aggressive chemicals.
Filtration Accuracy: A precision of 0.45 microns was essential to ensure the removal of even the smallest particles, providing superior filtration efficiency and preventing contamination in their production line.
Size & Thread: The filter needed to be 60mm in diameter and 300mm in length, with a standard M20*2.5 thread for easy installation in their existing filtration system.

 

Titanium filter element

 

Solution

We worked closely with the customer to meet their exact specifications. Our experienced team fabricated the filters using high-quality titanium, ensuring they would be durable and able to withstand extreme conditions without corroding or degrading over time. The filters were custom-designed to have 0.45-micron filtration precision, allowing for reliable particle retention.

We also ensured the M20*2.5 threaded design would fit perfectly with the customer's filtration system, making the installation process smooth and efficient.

 

Results

After production, we delivered the 300 titanium rod filters within the agreed-upon time frame, ensuring that the customer’s operations would proceed without delay. The filters provided superior filtration performance, with the fine 0.45-micron capability effectively capturing microscopic particles that could otherwise compromise the quality of their products.

The customer reported significant improvements in the overall efficiency of their filtration system, with less downtime and a reduction in contamination rates. The titanium material proved to be highly resistant to corrosion, even in their challenging environment, ensuring the longevity of the filters and reducing maintenance costs.

 

Conclusion

This case demonstrates our ability to provide customized, high-performance filtration solutions tailored to the unique needs of our customers. By focusing on quality, precision, and customer satisfaction, we were able to deliver a product that exceeded expectations, helping our Thai customer enhance their operations and product quality.

Our 60*300mm titanium rod filters with 0.45-micron filtration accuracy are an excellent choice for industries requiring high durability, precision filtration, and corrosion resistance.

 

 

 

 

 

 

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FAQ
Sintered mesh filters
How does a sintered mesh filter work?

Sintered mesh filters work by trapping and retaining particles within the porous structure of the mesh. The sintering process fuses the mesh layers, creating a robust filter with uniform openings that allow controlled passage of fluids while capturing contaminants.

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Are Sintered Titanium Filters Reusable?

Yes, sintered titanium filters support easy cleaning, enabling reusability and minimizing operational costs over their extended lifespan.

Sintered Powder Filters
How is the filtration accuracy of sintered powder filters determined?

The filtration accuracy is determined by the pore size and micron rating of the sintered powder filter. These parameters can be customized based on the application's particle filtration requirements.

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What materials are used in your sintered metal filters?

We offer sintered metal filters in a range of materials, including stainless steel, bronze, nickel, and other alloys. The material selection depends on the specific requirements of the application.

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What temperatures can sintered metal filters withstand?

Sintered metal filters are capable of withstanding a broad temperature range, often from -200°C to 1000°C, making them suitable for applications with extreme temperature variations.

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